Corrugated Subscription & Packaging Boxes – Bespoke Branded Packaging

At Magellan, we design and produce premium corrugated subscription boxes that combine durability with luxurious presentation. Whether you’re delivering curated kits, launching promotional campaigns, or building long-term subscription programs, our bespoke packaging ensures your brand stands out — from doorstep to unboxing.

Each box is custom-made to reflect your branding and functional goals, with carefully selected materials and finishes that elevate both appearance and performance. From custom mailers to branded gift boxes, our solutions help you create a lasting impression with every delivery.

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MAILING & SUBSCRIPTION BOXES

Tailored Structure, Branding & Materials

We build each box around your product specifications, ensuring a flawless fit and optimized protection. Whether you require sturdy corrugated board for e-commerce or premium boxboard for elegant gifting, we engineer the perfect structure to meet your needs.

Our full-service design capabilities include:

  • Custom shapes, closures, and inserts
  • Full-colour CMYK printing
  • Premium enhancements like hot foil stamping, embossing, UV spot varnish, and matte/gloss lamination

You can start with your own idea or collaborate with our packaging experts — either way, your final box will align seamlessly with your brand identity and marketing goals.

STRUCTURE, BRANDING & MATERIALS  

Elevate Every Unboxing Experience

A subscription box is more than packaging — it’s part of the product experience. That’s why we focus on turning every delivery into a brand moment. Add details like ribbon pulls, magnetic closures, peel-and-seal tabs, or custom inserts to delight recipients and enhance usability.

Whether you’re creating influencer mailers, cosmetic subscriptions, or corporate gift kits, we ensure your box does more than protect — it communicates value, quality, and attention to detail. Our team can guide you from concept to final artwork, ensuring that each element supports your storytelling and customer engagement.

ELEVATE EVERY UNBOXING EXPERIENCE

Flexible Sizing, Fulfilment & Delivery Options

At Magellan, every box is crafted to bespoke dimensions — no generic templates, no off-the-shelf sizing. We design your packaging to precisely match your product’s specifications and shipping requirements, including postal standards such as Royal Mail large letter sizing when needed.

Our fulfilment services are just as flexible. You can choose to receive your boxes flat-packed for efficient storage or fully assembled and ready for immediate use. We also offer support for packing and kitting, ensuring your products are presentation-ready right out of the box.

Whether you’re shipping to a single destination or coordinating a multi-location drop, we provide logistics support for both domestic and international deliveries via road, sea, or air. With quick turnaround times, low minimum order quantities, and a hands-on service approach, Magellan makes it easy to deliver premium, branded packaging — no matter the scale.

Let’s Create Your Custom Mailing Box

Below Are Some Examples Magellan Have Produced

KALLA

Kalla, a Swedish wellness brand, partnered with us to create premium eco-friendly packaging for their supplements. Using kraft paper and soy inks, we developed branded tubes, elegant slipcases with silk ribbons, and secure mailer boxes.

The result was sustainable, stylish packaging that reflected Kalla’s brand values and worked perfectly for social media and customer engagement.

Paddy Power

Paddy Power partnered with us to create a bold presentation box for the 2024 PDC World Darts Championship, designed to impress VIPs and reflect the brand’s energy.

The large-format box housed a regulation dartboard, branded darts, accessories, and custom print elements—delivering a fun, complete experience straight out of the box.

Famous Grouse – Full Colour 0427 Presentation Cartons

These custom 0427-style cartons are made from 190CC B 150WTK material and feature full-colour litho printing with a protective machine varnish for a polished finish.

Each box includes a one-colour printed fitment made from matching board, offering both structure and presentation for premium product display.

Enigin

Enigin plc, a global energy-saving company, needed a central platform to support consultants with marketing tools and materials. We delivered a custom ECOS eCompany store to streamline fulfilment and maintain brand consistency.

We also supplied branded prospecting packs, folders, merchandise, and awards—helping Enigin operate efficiently while strengthening its global identity.

Assure Health – Gloss Laminated Mailing Box with Handles

This premium mailing box was made from E-flute cardboard wrapped in 300gsm art paper for a sleek, high-quality feel. It features full-colour printing inside and out, with a gloss-laminated exterior for added visual impact and durability.

The interior remains unlaminated for a natural finish, while sturdy rope handles add a practical, upscale touch — perfect for high-end presentation or product launches.

Ashfield – Peel & Seal E-Flute Mailing Box

This custom E-flute mailing box features a peel-and-seal flap for secure closure and convenient use.

It’s wrapped in 150gsm Galerie Art paper and printed in a single Pantone colour on the exterior, delivering a clean, professional look while maintaining a lightweight, protective structure — ideal for branded mailing campaigns or corporate gifting.

MS Lending – Full Colour Custom Mailing Box

This bespoke mailing box was produced using a durable triple-layered construction: 250gsm white paper, 120gsm corrugated fluting, and a 120gsm kraft liner.

Designed to impress, it features full-colour CMYK printing both inside and out, offering maximum brand visibility and a vibrant unboxing experience. Ideal for corporate gifting or promotional use, this box balances strength, style, and customisation.

Balsa – Full Colour 0427 Mailing Box for 40mm Balls

We created custom balsa-style mailing boxes using the 0427 design to perfectly fit 20 x 40mm balls. Made from 450-micron white back folding box board (FBB), each box measured 200mm x 160mm x 45mm, providing both durability and a clean finish.

To elevate the presentation, the boxes featured full-colour CMYK print on both the inside and outside, finished with a matte lamination on one side for a sleek, professional appearance.

Oh Polly – Pink E-Flute Mailing Box with Inner Printed Detail

Oh Polly’s corrugated boxes are made from durable E-flute board and finished in signature pink for a premium, branded look that protects clothing during delivery.

A printed message inside adds personality, while the simple tuck-in closure keeps it easy to open and stylishly minimal.

Eco White Sample Subscription Box

This plain white corrugated sample box is designed to showcase key structural features. It includes extra locking tabs for added security during transit and a peel-away strip, making it easy to seal without additional tape. These practical design choices enhance usability and functionality for e-commerce or subscription services.

Inside, the box remains unprinted, offering a clean and simple presentation ideal for minimalistic branding or fully custom interior designs. Its structural integrity and ease of assembly make it a versatile and effective packaging solution.

Paint Splatter Printed Sample Mailing Box

This eye-catching corrugated box uses full-colour CMYK print on the outer sides with a bold paint-splatter design that delivers instant visual impact.

Inside, the uncoated board features a simple printed message, adding personality without full coverage—offering a contrast that feels both fun and functional.

Darktrace x McLaren – SKO Pack in Black E-Flute Box

Darktrace, title sponsor of the McLaren F1 team, partnered with Magellan to create branded merchandise packs for SKO 2020. Each included a debossed notebook, printed Bowie pen, branded popcorn, Jelly Beans, a co-branded cap, and an A5 leaflet — all packed in a matte black E-flute box.

Magellan handled sourcing and global fulfilment, shipping 800 boxes from their Surrey office. The campaign received great feedback worldwide.

Our Case Studies

XIX

We designed a Hexagonal LED Acrylic Presentation Box and an Infinity Mirror LED XIX Acrylic Presentation Box, setting new presentation standards for XIX's bottles and glasses, enhancing the sense of indulgence and extravagance.

Spritz Studio

Spritz Studio, a renowned creative agency, showcases their commitment to enhancing client relationships through personalised presentation boxes like the No.3 Gin box, known for its unique design, sturdy construction, and elegant materials.

OFC

Discover opulent wooden boxes, elegantly designed to secure and showcase 6L whiskey bottles with sophisticated copper hardware for style and protection, marrying beauty and function in a high-gloss finish that radiates prestige and refined taste.